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When applied, automatic sub- strate handling effectively reduces the cost per piece and therefore increases the overall profitability of the system significantly. PylonMet is a batch-type sputtering system, capable of handling the metalization of large substrates, and offers an impressive process capability, including color coatings, gray tones, and plasma polymerization. PylonMet — color vacuum sputter system.

Sputtering coater for just-in-time processes.

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Substrates are loaded to an easy-to-access pylon or optionally to a planetary-substrate-fixuring system. Flexible sputtering system for a wide range of applications The machine concept allows flexible configuration and accomplishment of a wide range of applications.


This in- cludes magnetron sputter deposition with IPT Inter Pole Targets for the high-rate deposition of metals and reac- tive magnetron sputtering with IPT or rotatable targets for the deposition of metal-nitride or metal-oxide layers. Efficient pumping units and easy handling thanks to single-frame mounted system Further key elements are the efficient vacuum pumping system including an effective cryo-coil system and a flex- ible process-gas management system.

The entire ma- chine is installed in an easy-to-handle steel frame. Leybold Optics metalizing systems. First-class industry solutions since decades. Leybold Optics metalizing solutions. Technologies at a glance. Plasma pre-treatment, glow discharge This process increases the adhesion by cleaning and activating the substrate surface.

Basecoat This process improves the quality of the surface and prepares the growth of the subsequent metalization. Metalizing by evaporation or sputtering This process transfers the metal onto the substrate to form an optically reflective layer. Alternatively reac- tive sputtering can be used to modify the characteristic properties such as transparency, conductivity, hard- ness and color.

Plasma post-treatment, topcoat Metal reflectors — especially aluminum — require a transparent protection layer against corrosion. Surface energy adjustment by plasma post-treatment Depending on application requirements, a high hy- drophilic or low hydrophobic surface energy is re- quired.

This is reached by plasma post-treatment steps. Always on hand to sustain your business. The company therefore ensures that you receive the right support so that your machines deliver perfect product quality and benefit from high uptime.

Preventive maintenance and inspection together with machine re- conditioning and upgrading round off the after-sales services. The phone numbers are: In a group of five persons and more, training can be tailored to specific requirements.

Savoury snacks are enjoyed by consumers of all ages, at various eating occasions across Europe: For all these products, the main priority for our manufacturing and supplying industry is not pleasure, fun and enjoyment, but the health and safety of consumers. What was the result?

Widespread insecurity or even fear among consumers, at their daily shopping and a loss of trust vis a vis the food industry. In order to win back trust, we will have to become more vocal about what we do every day, in order to assure that the products we vis-a-vis and sell are safe.

Be it pesticides, foreign materials, allergens, process contaminants, heavy metals or other issues, our industry has systematic and rigorous procedures in place to ensure that all products on the market meet the most recent certification schemes and, above all, the latest legal requirements.

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When necessary, manufacturers take immediate action to mitigate any potential food safety risk, in order to ensure that consumers can continue to trust the safety of their favourite snack food products. To support this, our industry also depends on manufacturers of food processing equipment to continue their investment in the provision of new technologies, to detect and remove unwanted material in the product stream.

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Our sector cooperates closely with the European Commission, national authorities and research groups to reduce any potential food safety risks. We advocate scientifically supported risk assessment methods, as the basis for setting any legal or voluntary limits.

But we are not stopping there. Empowering processors to deliver clean, safe food. They will offer processors even greater levels of yield, performance and product superiority, in their efforts to safeguard food safety standards.

Although processors may target their output to a range of customer specifications, all must remove particular food safety hazards from their input, and all demand consistency in their end-product. This requires consistent and accurate sorting, along with the fastest processing speeds and low cost of ownership.

They are available in a range of modules to allow processors to tailor their sorting investments to their specific capacity requirements. Flexible solid state LED lighting that improves illumination and enhances defect recognition.

It provides high reject accuracy and process efficiency ensuring a high yield of consistent quality end-product. Westfro expands capacity and ensures quality. Located in one of the best vegetable growing centres in Europe, Westfro has an annual production capacity of 95, tonnes and, for over 40 years, the company has specialised in minimising the time between harvest and processing, in order to preserve the optimum level of vitamins, minerals and fibres in its vegetable products.

This leading international player is renowned as a trustworthy and loyal partner to its supplying farmers, as well as its customers in food service, retail and industry, both at home and abroad. With a capacity to sort 24 tonnes per hour of individually quick frozen IQF vegetables, including peas and carrots, the processing facility allows Westfro to boost its production capacity and its output significantly.

Coupled with the ever-present need for greater capacity, efficiency and profitability, food safety has become the linchpin of successful operations in the increasingly competitive rice market. Raymond Herbert, Patent and Regulatory Specialist.

What contaminants can affect rice safety? Contaminants that can enter rice include agricultural or processing chemicals, ranging from insecticides to factory lubricants; foreign materials, such as glass, metal, sticks and unwanted grains; and also insects, molds, mycotoxins or bacteria.

What can be done to address these concerns? Critically, beautiful shiny rice does not guarantee food safety: Verification procedures must be put in place to allow processors to monitor that their HACCP system is working well. How else can processors achieve greater safety and hygiene? The design of a plant and its equipment plays a fundamental role in preventing potential contamination.

Ease and speed of cleaning is vital; coupled with the avoidance of any crevices or hard edges that can allow dust to accumulate. Every element of design is tailored to the highest international safety and hygiene standards. Peace of mind is a crucial element. We provide certification for all our machines, to help rice processors achieve their own compliance and HACCP fulfilment. Excellent design and good automation ensures immediate start-up with no choking in plant.

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Pneumatic slide gates automatically close for power cuts, preventing the machine from crushing product during restart. What does the future hold? In future, rice processing plants will inevitably move from manual operation to industrialised and automated plants, based on both single and multi- level floor concepts, capable of processing multiple different rice varieties.

They will feature the ultimate in product safety and hygiene tracking product, which is currently critical to exporters, but will also affect domestic producers, in the longer term. Read the full article here. With the price for coffee falling globally, there is greater pressure on coffee processors to extract an improved yield from the incoming coffee beans. Many are turning to additional hand picking, in order to achieve the quality necessary to meet export standards, or investing in alternative low-cost solutions.

However such measures cannot consistently meet the ever stringent demands of the industry. Providing training, as well as sales and service support to its customers in the region, the square metre centre will also allow coffee producers the opportunity to witness first- hand sorting demonstrations of their green coffee samples.

French leader in grain storage and logistics, InVivo, is responsible for handling around six million tonnes of grain annually, via ships, trains and barges.

It is responsible for 12 grain storage sites, with a total capacity of 1. An unusually high growth of the ergot fungus on wheat from the harvest meant that around 40, tonnes of the wheat stored by InVivo was potentially unfit for human food grade quality.

Duringwheat exhibited ergot contamination levels varying between 0. With the installation of the SORTEX A at its Metz facility - with its state-of-the-art optical sorting and handling technology, lighting and feed systems - InVivo is now able to process incoming grain to remove ergot-contaminated product, consistently achieving a maximum ergot contamination level of just 0.

Viridor Polymer Recycling is one of the most highly regarded reprocessors of domestic plastics in the UK. The new flake sorter centres around two state-of-the-art optical sorters which accurately remove non-natural HDPE flakes; typically between 2mm and 12mm in size, in the HDPE product stream at a throughput rate of two tonnes per hour.

Back to homepage demanding UK market. Our continuous supply of HDPE natural is unique within this country. This new piece of equipment is changing what we do as a business and adding to our product range so that we can flex to meet the needs of our customers.

How often must the dough mixing troughs be cleaned, and how long does it take? How many people must man the line? How long does it take to ex- trude pasta from semolina and water? And the quality was superior to our old minute dough. The system was placed in a clean room, and contamination could be held to virtually zero. On 23 Januarythe new Hagoromo Foods plant officially started production. Fourteen-ton trucks deliver the durum semolina in a con- tinuous stream. For example, the short goods line can pro- duce one ton of macaroni per hour.

The pasta product is mixed, extruded, dried, bunched, packaged, and shipped without anyone ever touching it. The long goods line has a nominal capacity of two point five tones of packaged spa- ghetti per hour.

From the observation room, visitors can overlook the production line and watch samples being taken. In a kitchen specially set up for teaching, big-name chefs hold cooking classes and teach delicious ways to use spaghetti and macaroni. Its texture fits the Japanese palate very well, and its quality is impeccable. As the operators of the sys- tem gain experience and minute adjustments are made, the company expects the quality of its pasta to improve even more.

With a year histo- ry of producing steel and iron, this community of aboutresidents is referred to frequently as the steel capital of Canada. With all ingredients stored and handled through an automated system, handling and feeding are performed accurately and reliably according to recipe — a benefit for product quality and for the operation. There- fore, professional project management and coordination of all suppliers is essential.

Today, Canada Bread bakes aboutloaves of bread each day in its new facility. Enclosed bulk truck receiving. Bag tipping station including control sieve. Field mounted operator station for process control. Bread conveyor after oven. The new flour mill satisfies the most rigorous requirements in terms of sanitation, yield, performance, and flexibility. But the family-owned business, which has evolved over the generations, is the third-largest in the Swiss flour mar- ket.

We there- fore offer our customers a range of high-quality flours. They can also order customized flour mixes from our company. At the request of customers, they develop new flours and flour mixes as well as their own end products. The requirement profile was clear. For example, it was expected to produce all basic flours as well as extremely bright flours — and this with the highest possible yield.

The new facility was also to be based on an uncompromisingly stringent sanitation standard while requiring minimum cleaning. Lastly, we wanted a fully automated and recipe-controlled mill that would also ensure retraceability and documentation of the products made.

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We speak the same language — verbally and technically. New Art of Milling The new Meyerhans mill achieves a daily grinding capac- ity of metric tons of bread grain. More- over, all the corners in the new mill building are rounded, which facilitates cleaning. Controlled air management in- side the building — with controlled air supply and heat re- covery — ensures a consistent climate throughout the mill building. The flow chart of the new Meyerhans mill is based on several break, grading, and reduction stages separated by quality grades.

This guarantees a top flour extraction rate. It was therefore very important to us to have a high-capacity and flexible blending system as well as large intermediate storage capacities.

The actual blending section features Components of the new Meyerhans mill from left to right: Feed hopper of the Sanimix mixer; roller floor with Antares roller mills; gravity spouting floor with Polaris purifiers; inlet sight glass of the first break pass.

In this, the WinCos control system plays an important part. It primarily monitors the different process operations and controls them in a highly efficient manner.

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Last, not least, WinCos monitors the energy consumption of the entire plant and automatically fine-tunes it as re- quired. Not so long ago, the courtyards of many Indian homes were adorned by old saris spread over cots in open where cleaned wheat was left to have fresh air. It was then taken to the neighborhood mill — known as a chakki — where it was stone-ground into flour, known as atta, and used to make chapatti bread. The quality of the chapatti largely depends on the quality of the atta and thus on the quality and variety of wheat.

Most householders therefore pre- ferred to choose the wheat rather than buy readymade atta. With the launch of readymade atta brands, the practice of choosing the wheat is dying out, at least in the big cit- ies. Supermarkets in most towns and cities of India sell branded atta, rice, and pulses. Though the supermarkets offer convenience, customers still want to know what goes into their atta. It is designed as an agglomeration of bazaars Indian markets offering a wide range of affordable merchandise.

For the last three years, Big Bazaar had been selling loose wheat that customers could scrutinize before it turns into atta. But the quality of the wheat was not up to the mark. And the traders were not willing to invest in pro- cesses to supply better quality wheat. But in this case, only the bad wheat and impurities were removed. Wheat received from farm contains a broad variety of contaminants. The Sortex machine sorts out all kinds of impurities like mud balls, defective grains, including those with color defects.

The plant is operated by only two to three persons. Only the good-quality wheat finds its way to the Big Ba- zaar stores, where the wheat is ground right in front of the customer for free.

Premium Harvest introduced wheat from its Nim- rani plant at the Big Bazaar outlets around February this year. The company now wants to take this project to the next level. As a first step, it will increase the throughput of the Nimrani plant from 48 to 50 tons of wheat a day to 80 tons a day by September Baheti also wants to set up an Atta Mill at the same site and get into branded atta.

Process of cleaning and removal of impurities. This would be achieved through contract farming. The company also plans to sell its own brand of atta not just at Big Bazaar, but in other shops as well. Cleaning, grading, sorting, and packaging of wheat — Location: Madhya Pradesh, India — Plant commissioning: November — Daily throughput: What Andreas Bahr sees is a new era in die casting. Inside every Dart is a suspension cross support produced at the Chrysler Etobicoke Casting Plant — a component that helps save energy.

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The cross support is made of light- weight aluminum instead of stamped, welded steel. The workers at thesquare-foot 26, m2 casting plant in Etobicoke, Canada, make high- pressure die casts of transmission components, engine mounts, and other automotive parts. InChrysler sought ways to decrease the weight of its new model, the Dart. The automaker needed to increase fuel effi- ciency, both to save consumers money at the gas pump and lower CO2 emissions.

The facility needed to pro- duce aluminum suspension cross members for vehicles at a Chrysler assembly plant in Belvidere, Illinois. By making them from aluminum instead of heavy steel, the vehicle would weigh less without losing strength. Eu- ropean automakers had produced aluminum structural components before, but it had never been done in North America.

Power in a small footprint The biggest machine in the plant had a clamping force of 1, metric tons; casting cross members required 3, tons of force. Most casting machines capable of producing the cross members were too large to fit into the building. Five meters shorter than other ma- chines with the same tonnage, it allowed complex struc- tural components to be cast from aluminum within the existing building.

Sharp, thin edges of flashing can be safety hazards for employees. The Carat minimizes flashing by featuring hydraulic locks which spreads pressure more evenly across the die. Project manager Haroon Ramjohn summed it up: There is less scrap and less re-work. A third machine is being installed, and two more are on order. The cutting-edge technology featured in the Car- ats will likely be the new standard for the automotive industry, which is under increased pressure to increase vehicle fuel efficiency.

One plant manager compared it to buying a new car and having a mechanic set up shop in your ga- rage, constantly checking the oil level and the pressure in the tires. Managers expect to use the ma- chines for other auto parts in the near future, as Chrys- ler uses more aluminum components. Other machines have a very limited amount of adjustability.

He also writes for the Detroit News. The VEGA is suitable for cleaning or grading wheat, durum, rye, oats, rice, corn maizeor barley — with or without an upstream gravity separator for removing low-density par- ticles. For information on the product: The mixing trough of the Sanimix is welded so as to be completely without gaps, which rules out product cross- contamination. Its design guarantees consistent and re- producible mixes.

The horizontal mixing process — combined with the large discharge gate extend- ing across the entire mixer width — significantly reduces the mixing and discharge times and allows top throughput capacities to be achieved. The Sanimix MRMA is available as a paddle-type or chopper mixer in four sizes and can optionally be adapted to a wide range of needs.

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By Christopher Findlay Photos by Raffael Waldner Since time immemorial, ships have been used to deliver bulk goods over long distances, using the river current as a natural force to carry them downstream or yoking draft animals for upstream transport.

Although trucks and trains have taken up a large part of this task in the modern age, barges are still a viable alternative for many goods. Another plus is the ability to use an existing network of rivers, canals, and locks, which decongests the overland highway system. Continental Europe is crisscrossed by waterways. From the gateway ports on the English Chan- nel and along the northern Mediterranean, grain is dis- tributed to the inland markets of Western and Central Eu- rope by barges.

Bargolink serves the needs of customers all along this system of waterways — mainly grain han- dlers and processors whose business model depends on short berthing times and reliable high-volume unloading capacities. Straddling dry land and water Here is how it works: A marine leg is positioned amid- ships in the material to be unloaded, where the marine leg moves through the product.

This mechanical process is not only easier on the wheat, causing less wastage and defects and keeping the grain in a higher grading; it is also more cost- and energy-effi- cient than pneumatic unloading. Furthermore, Bargolink is less susceptible to breakdowns. More economical, more ecological This makes the whole unloading process more economi- cal and environmentally sustainable, especially consider- ing the added demurrage costs to vessels if a pneumatic system breaks down.

Lastly, Bargolink operates at lower noise levels and does not generate lower frequencies than pneumatic systems whose loud droning and changing vol- umes may constitute a health hazard.

With all these features, Bargolink enhances the viability of inland shipping, a competitive mode of transport that has been a mainstay of international trade since its very beginnings. What is new about the Bargolink system? The use of mechanical unloading was previ- ously only feasible with larger ships.

Do you think more goods will be transported by inland barges in the future? I am sure they will. In the past decade, the EU has invested enormous sums in its inland waterways, reducing bottlenecks such as sharp turns, locks, and low bridges.

The infrastructure is now modern and high- ly competitive. What prospects do you see for markets outside of Europe? There is huge market potential all over the world. China for instance has been expanding its ship- ping infrastructure. A Bargolink system will be shipped to Yihai later this summer. In Russia and also on the Mississippi in the US, river barges deliver most of the grain exports to port.

This trims up to 20 percent off the cost of conventional casting processes. If you want to manufacture cast components in large vol- umes, you will preferably choose the die casting process. But at present, it is not possible to map components with complex cavities in die casting. Such parts include, for example, closed-deck engine blocks, manifolds, or dash- boards of cars. Such components are currently made by other casting processes.